LYBDS6000E Transformer Short-circuit Impedance Tester

  Transformer LV Short-circuit Impedance Tester applies to LV load impedance test during delivery, overhaul, trial test and handover test of power transformers (single phase or three-phase).

  It tests the short-circuit impedance (%) of power voltage on site and compares it with the value indicated on the nameplate or the factory default to find out any defects including but not limited to winding displacement or deformation due to currents from major failure during transformation, installation or operation following the delivery test. (The short circuit change shall be considered as significant if it exceeds ± 3% as specified in China International Conference on Electricity Distribution 2000 (“CICED 2000")).

  Transformer LV Short-circuit Impedance Tester is not provided with an external voltage regulator and adopts the primary connection mode. It begins the three-phase testing and calculates impedance error percentage automatically when the parameter is entered and provides intuitive results. This is a rapid tester which detects winding deformation of transformers on site.

I.    Technical Parameters（LYBDS6000E Transformer Short-circuit Impedance Tester）

II.   Characteristics（LYBDS6000E Transformer Short-circuit Impedance Tester）

1.    The tester is supplied with AC220V low voltage power to provide current for AB, BC and CA high voltage windings of the transformer automatically; collects data simultaneously and; calculates impedance error percentage automatically with intuitive testing results;

2.    The tester completes the three-phase testing automatically in the primary connection mode other then inversed connection with the testing wire;

3.    The tester allows either single phase testing or three-phase testing both manually and automatically;

4.    The tester achieves output current limit applicable to test item with any impedance;

5.    The test item can be measured without an external voltage regulator;

6.    The tester functions in measuring zero sequence impedance;

7.    The tester functions in measuring inductance;

8.    The tester has a large LCD display with a menu in Chinese. Operation are facilitated based on the notes on the display;

9.    The tester enables printing and storage and is featured with high testing accuracy, high automation, small in size and light weight.

III.  Wiring Diagram（LYBDS6000E Transformer Short-circuit Impedance Tester）

●    Fig. A depicts the wiring of a single phase transformer

●    Fig. B depicts the wiring of a three-phase dual-winding transformer

●    Wiring of the three-phase dual-winding transformer is consistent with the selected position to be measured. If a High-Low position is selected for measurement, the testing wire should be connected to the HV side while the LV side is under short circuit; the remaining wires are under open circuit. If a High-Medium position is selected, the testing wire should be connected to the HV side while the medium voltage side is under short circuit; the remaining wires are under open circuit. If a Medium-Low position is selected, the testing wire should be connected to the medium voltage side while the LV side is under short circuit; the remaining wires are under open circuit.

●    The section of short circuit wire should be no less than 10 mm2 (bare copper wire is preferred). Such wire should be in good contact; otherwise it will affect the accuracy of testing data.

IV.  Operating Instructions:

1.    The interface shows when the tester is powered on: (Interface 1)

2. Push down ENT to enter into the parameter setting interface: (Interface 2)

3.    Enter the data on the transformer nameplate according to notes on the display. Push down ↑↓ to select a line. Push down ← to delete a digit towards the left. Push down the numeric keys to enter a digit. If negative testing temperature is needed, first push down ← to delete the digit, then push down ↓ to adjust a positive/negative sign; enter the temperature data and push down ENT to go to the interface below: (Interface 3)

Note:

●    The input of rated voltage should be consistent with the tapping position.

●    If the single-phase process is used for a three-phase transformer, the data to be entered should be 1/3 of the rated capacity.

4.    Select a single phase transformer or a three-phase transformer to be measured.

●    Measurement of a single phase transformer:

① Connect the testing wire between the tester and the transformer as shown in Fig. A of the wiring diagram. Enter the parameter. Select Single Phase in Interface 3. Push down ENT and it will show as follows: (Interface 4)

② Push down ENT to start measurement. The testing results will be shown on the display. The interface will show as follows: (Interface 5)

③ Push down ENT to stop when the desired value of testing data is achieved. The testing data will be locked.

④ After locking the data, push down Print to directly print the test report.

⑤ Push down SAVE. An “ALL DONE" notice will show at the lower right corner. If it is stored in the U-disk, please return to the “Welcome" interface when the tester is powered on. Press SAVE and the display will show all records saved. Select a record, insert the U-disk and press SAVE to save it in the U-disk. An “ALL DONE" notice will show at the lower right corner of the display.

●    Measurement of a three-phase transformer – manual measurement:

① Connect the testing wire between the tester and the transformer as shown in Fig. B of the wiring diagram. Enter the parameter. Select Three-phase in Interface 3. Push down ENT and it will show as follows: (Interface 6)

② Push down ← → to select the Manual or Auto mode. If Manual is selected, push down ENT to show three connection modes of the transformer: Y/△, Y/Y, △/Y, as shown below: (Interface 7)

Notes:

a.The connection mode in Interface 7 should be selected based on the connection group of the transformer terminal.

b.Note: For the Medium-Low position of the three-phase three-winding transformer, Y denotes medium voltage and the low voltage side is under short circuit. Y/△ or Y/Y may be selected without allowing the connection mode of low voltage.

c.Push down ← → to select the connection mode of the transformer. If △/Y is selected, two different connection modes of △ mode will show: AZ-BX-CY or AY-BZ-CX to be determined by user according to conditions of the test item.

③   After selecting, push down ENT to go to the interface below: (Interface 8)

④ Push down ← → to select the current applied AB, BC or CA phase. If AB phase is selected, push down ENT to measure the voltage and current of AB phase, as shown below (Interface 9):

⑤ Push down Ent to lock the data. Push down Ent again to select the status of BC phase. Push down ← → to select BC phase, as shown below (Interface 10):

⑥ Push down ENT to measure the voltage and current of BC phase, as shown below: (Interface 11)

⑦ The testing procedure of CA phase is the same as above. When the data of CA phase is locked, the tester will give an integrated calculation for the testing data of manual single phase for three times automatically. The display will show the impedance testing results and provide a printed report after two seconds.

An interface will show as follows: (Interface 12)

⑧ Push down Print to directly print the test data report (the same with subsequent three-phase auto report).

⑨ Push down SAVE to save it in the tester. An “ALL DONE" notice will show at the lower right corner. If it is stored in the U-disk, please return to the “Welcome" interface when the tester is powered on. Press SAVE and the display will show all records saved. Select a record, plug in the U-disk and press SAVE to save it in the U-disk. An “ALL DONE" notice will show at the lower right corner of the display.

⑩ Push down ESC to return to the parameter setting interface from the testing interface. The manual single phase measurement of a three-phase transformer ends.

●    Measurement of a three-phase transformer – three-phase auto measurement:

① Push down Ent after entering the data. Select the three-phase transformer, as shown below: (Interface 13)

② Push down Ent. Press ← → to select Auto mode, as shown below: (Interface 14)

③ Push down ENT. Press ← → to select the connection mode, as shown below: (Interface 15):

Notes:

a.The connection mode in Interface 15 should be selected based on the connection group of the transformer terminal.

b.Note: For the Medium-Low position of the three-phase three-winding transformer, Y denotes medium voltage and the low voltage side is under short circuit. Y/△ or Y/Y may be selected without allowing the connection mode of low voltage. 

c.Push down ← → to select the connection mode of the transformer. If △/Y is selected, two different connection modes of △ mode will show: AZ-BX-CY or AY-BZ-CX to be determined by user according to conditions of the test item.

④ Push down ENT to go to the interface below: (Interface 16)

⑤ Push down Ent to measure. The tester applies current to the windings of AB, BC and CA phases, collects data automatically and locks the measurements of three phases in turn. After measuring, the tester calculates impedance error automatically.

The display will show the measurements: (Interface 17)

⑥ Push down Print to directly print the test report below:

⑦ Push down SAVE to save it in the tester. An “ALL DONE" notice will show at the lower right corner. If it is stored in the U-disk, please return to the “Welcome" interface when the tester is powered on. Press SAVE and the display will show all records saved. Select a record, plug in the U-disk and press SAVE to save it in the U-disk. An “ALL DONE" notice will show at the lower right corner of the display.

●    Measurement of a three-phase transformer – single phase measurement:

If the single-phase process is used for a three-phase transformer, the data to be entered should be 1/3 of the rated capacity.

The connection and operating mode should be the same with that of a single-phase transformer.

●    Measurement of zero sequence impedance: When the zero sequence impedance is measured, the connection mode should be in such a manner that the HV three phases should be in parallel while the low voltage is under short circuit. Operations are provided as follows:

① Select Zero Sequence Impedance in Interface 3 as follows: (Interface 18)

② Push down Ent to measure. The measurement results are shown below: (Interface 19)

③ Push down Ent to lock. Push down Print to directly print the test report below:  

④ Data storage and storage in the U-disk are the same with that of impedance testing.

●  Test result judgment reference

The impedance error is less than 2% : the transformer can run normally

Impedance error in 2%-5% : transformer periodic detection

Impedance error over 5% : transformer should be shut down

V.   Packing List

VI.  Order and Service

1.A one-year free warranty is given to products subject to quality problems since the date of manufacture; materials costs will be charged for any damage due to other causes. Costs of repair and maintenance will be only charged if it is out of the free warranty.

2.We provide lifetime maintenance and technical services for the products.

3.Please contact us immediately upon discovery of any abnormality in the tester . We will provide the most convenient solution for you. DO NOT disassemble the tester!

一、主要技术指标

电压测量范围：5～400V    测量精度：0.2级

电流测量范围：0.1～20A   工作电源：AC220V±10%

电源频率：50Hz           工作温度：-10℃～50℃

环境湿度：≤85%RH        主机重量：6kg

二、主要特点

1．仪器采用AC220V低压电源，便可自动对变压器的AB、BC、CA高压绕组施加电流，同步采集数据，自动计算出阻抗误差百分数，测试结果非常直观。

2．一次性接线，不用倒接测试线便可自动完成三相测试。

3．仪器即可单相测试，也可三相测试；即可手动测试，也可自动测试。

4．具有输出限流功能，适用于任意阻抗的试品。

5．不用外接调压器，便可对被测试品进行测量。

6．具有测量零序阻抗的功能。

7．具有测量电感的功能。

8．大屏幕液晶显示，中文菜单，操作非常简单，根据屏幕的提示即可完成操作。

9．具有打印、储存功能；测试精度高、自动化水平高、体积小、重量轻等特点。

三、仪器接线图

●  单相变压器的接线如图A

●  三相两绕组变压器的接线如图B

1、三相三绕组变压器的接线与选择测量位置一致。测量位置选择高-低，则测试线接高压端，低压短路，其他开路；选择高-中，则测试线接高压端，中压短路，其他开路；选择中-低，则测试线接中压端，低压短路，其他开路。

2、短路线截面积不得小于10平方毫米，且接触良好，否则影响测试数据的精度。